Deflux system MICROCLEANER®

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Contents

1. Introduction
- 1.1. Advantages of MICROCLEANER
2. Introduction movie
3. MICROCLEANER specification
- 3.1. Small, manually operation type (for R&D or small production line)
- 3.2. Manually operation type (for mass production line)
4. Development principles of MICROCLEAN & MARKLESS
5. General characteristics
6. Related articles and products

Introduction

Masterpiece of the deflux system to improve the cleaning quality of electronic circuits (PCB) and electronic components that require high quality!

Advantages of MICROCLEANER

	High cleaning performance and high reliability In addition to the high deflux capability which removes every bit of flux left even under the chips, it promises high quality without increasing the amount of dielectric loss caused by hydrophilization of circuit surfaces, often seen when cleaned with chemicals requiring water for rinse. Lead-free solder flux can also be cleaned.
	Cost effective with complete recycling system Eco-friendly design with less waste emission enables lesser running cost of liquid compared to Freon (CFC-113) by recycling the liquid in a built-in compact distiller, standardly-equipped.
	Dry fast even under the chips Since the special rinse chemical MARKLESS penetrates in fine parts and dries four times faster than water, no liquid remains in the gap under the chip.
	Compact and user friendly design Equipment is designed compact enough to fit in your work space and is user friendly just as easy as CFCs cleaning.

Introduction movie

The flux cleaner, MICROCLEANER, consists of four tanks: a cleaning tank, a rinsing tank, a final rinsing tank, and a drying tank. The machine is equipped with a compact Distiller as standard equipment, and the rinse liquid is continuously purified and recycled, resulting in a system that combines high cleaning quality with no waste liquid and low running costs.

MICROCLEANER specification

Small, manually operation type (for R&D or small production line)

Model#	MC3HD-1.5E	Machine appearance
Power input	3 phase, 200V
Tank configuration	Cleaning, Rinse1, Rinse2 and Dry

Processing capacity	280 sheets/8 hours
Applicable work size	Max. 200 x 165 mm
Tank size(opening)	W 100 x D 300 mm
Tank capacity	Approx. 9L
Recycling device	Built-in distiller
Necessary accessories	Ventilation equipment Cooling water supply device

Manually operation type (for mass production line)

Model#	MC3HD-6E	Machine appearance
Power input	3 phase, 200V
Tank configuration	Cleaning, Rinse1, Rinse2 and Dry

Processing capacity	600 sheets/8 hours
Applicable work size	Max. 370 x 345 mm
Tank size(opening)	W 200 x D 500 mm
Tank capacity	Approx. 50L
Recycling device	Built-in distiller
Necessary accessories	Ventilation equipment Cooling water supply device

Development principles of MICROCLEAN & MARKLESS

	・Maintain circuit characteristics before and after cleaning. (Focus not only on insulation resistance but also on dielectric properties.)
	・High dissolvability and removability of flux residue after soldering, especially ionic compounds, and other process contaminants.
	・No or mere impact on electronic components and other materials Or, the effect is extremely slight.
	・High safety to human body and environment.
	・Stably supplyable and recyclable.

General characteristics

Product name	Cleaning chemical				Rinse chemical
	MICROCLEAN WS-1014U	MICROCLEAN WS-3220U	MICROCLEAN WS-2107U	MICROCLEAN RW-4180U	MARKLESS ST-05U
	General purpose	Lead-free (standard)	Lead-free solder (For difficult cleaning)	Non-dangerous goods	MARKLESS ST-05U
Main component	Glycol-based	Alcohol-based	Alcohol-based	Glycol-based	Alcohol-based
Specific gravity (20℃)	0.92	1.00	1.05	0.93	0.89
Viscosity mPa.s(20℃)	7.4	9.3	7.4	11.0	2.3
Surface tension mN/m (20℃)	29	35	29	36	26
Boiling point (℃)	200 or more	200 or more	200 or more	100 or more	81
Flash point (℃)	117	105	117	-	24
Ozone deplting potential	0	0	0	0	0
UN Class UN No	N/A	N/A	N/A	N/A	Class 3 1170

Related articles and products

	Products information Low-VOC, high-performance flux cleaner MICROCLEAN ECO & MARKLESS ECO series Newly developed high performance, low VOC flux cleaner "MICROCLEAN ECO-8100" and rinse agent "MARKLESS ECO-R81" have excellent narrow-gap flux cleaning and particle removal properties! In addition, they are environmentally friendly, low VOC type, and non-hazardous! This is an unprecedented flux cleaning system!
	Technial report Technial report~Deflux~ The history of flux cleaning agents, the purpose and original significance of flux cleaning, and the current technology and future issues, focusing on glycol ether-based flux cleaners, which are the most widely used flux cleaners in the current mounting field.
	Technial report Cleaning equipment This article explains the basics of designing a flux cleaning process, as well as typical cleaning systems that have been used in the mounting process and examples of cleanliness control.
	PCB Mounting Columns What is flux, the leading actor of soldering ? In addition to what flux is, its role, composition, and types, we will also explain the problems caused by flux residue left after soldering and how to prevent them.
	Trouble solution Tips on flux cleaning Flux cleaning is a process to remove flux residue that is generated at the same time as soldering when mounting electronic components. This page explains why flux is cleaned, what cleaning methods are available, and what is required for efficient cleaning.